When Martínez is out,
the line cannot wait
Martínez has been on that machine for 20 years. He knows exactly what to do when he fails, what order the steps go in, what should never be skipped. Today he is in the emergency room. What happens now?
Assisted implementation · No commitment
Survey REELEVO, 2025
The knowledge of the expert lives in your head. And when it is missing, the plant notices it.
They are not extreme cases. They are Monday morning of any week.
Martínez warns at 7:15. His replacement hasn't touched that machine for 6 months. The boot process has 12 steps and 3 of them are critical. No notes. Without manual. With no one knowing exactly what to do.
Martínez has been out for 3 weeks. The first days you called. Now you can't anymore. The substitute has learned "more or less" but continues to make mistakes in critical steps.
You know that Martínez is retiring. You've been telling yourself for months that you have to document your processes. Time passes. And one day he leaves.
The expert process, available on the machine
Martínez's knowledge stops being in his head and becomes available to any substitute at the exact point where it is needed.
Less need to call the expert to resolve the basics of the position.
Less time until starting with the correct standard of the position.
Common incidents are better documented and escalated to the supervisor only when necessary.
Fewer errors and more consistency when it comes to covering an absence.
How to activate the coverage
You don't need a heavy project to start. You can document critical processes and leave coverage better prepared.
The expert captures his knowledge
Martínez captures each step of the process. A complete process in less than 30 minutes. You can do this at any quiet time.
Ready at the post
Knowledge is available right where it is needed. No one has to remember where the manual was or who to call.
The substitute works more safely
Follow the position reference, use the incident guide if you need it and the startup stops depending on improvising.
Start before
the next drop on Monday
Documents the first critical processes today. When the next casualty comes, your casualty contingency plan is ready.