How it works Why REELEVO
Use cases
Casualty coverage Onboarding operators Personal ETT Knowledge transfer
For whom
Production Manager Responsible for RRHH Quality manager Manager / Owner Prices Resources
Blog
Unconsciousness crisis What is an industrial SOP Cost of absenteeism Document operator knowledge See all articles About us
Language
Onboarding software · Skills management · Production

Onboarding software gives you visibility.
Clear competency management in the plant.

REELEVO is an onboarding software that helps production react better when the day changes. Less dependence on the owner, visible skills management and more context to reorganize the shift without improvisation.

No commitment · Assisted implementation
Visual test

What production can now see today

Real shot of the operating panel. The conversation stops being "someone told me" and it becomes "where the shift is getting complicated and what needs attention." Less time wasted teaching and more focus on documenting production processes.

Activity monitor REELEVO for production managers
Real capture of the product: more clarity to see what is happening in the plant.

What does it contribute to production

More clarity at the moment: you detect earlier where the turn is getting stuck.
Less call dependency: the context does not live only in the plant memory.
Best criteria for reorganizing: most useful basis for deciding priorities and coverage.
Less time wasted starting: whoever fills the position finds out what to do first.
Real problems

Does this sound familiar?

The daily problems that any production manager faces when it depends on key operators.

🚨 Morning crisis

8:00h — “Miguel is on sick leave”

Without REELEVO:
  • Stop line 2 until you find a substitute
  • You are desperately looking for someone who can cover
  • The substitute makes mistakes due to lack of knowledge
  • You call Miguel at 10am to ask him details
  • You produce late for the rest of the shift
With REELEVO:
  • The substitute accesses the machine process
  • Has clear step-by-step instructions
  • Start with less improvisation and less dependence on the owner
  • If there are problems, you have a step-by-step incident guide
  • Production gains more context to decide when to intervene
😰 Constant pressure

Each new addition = 2 weeks of tutors

Without REELEVO:
  • Your best operators waste time acting as tutors
  • Productivity drops in 2 positions: tutor + apprentice
  • Inconsistencies in teaching depending on who tutors
  • Complaints: "I always have to teach new people"
  • Knowledge remains in the heads, not accessible
With REELEVO:
  • The new one follows the correct process from the position
  • Some repetitive tutoring is reduced
  • More consistent teaching, with fewer variations
  • Your experts are dedicated to producing, not teaching
  • Skill matrix and progress visible to plan better
🤷‍♂️ Lack of visibility

«Who do I put on each machine this shift?»

Without REELEVO:
  • You don't know who is operating what machine or what process
  • It is difficult to reorganize shifts when availability changes
  • You find out about problems when they have already stopped the line
  • You depend on them to warn you (sometimes they don't)
  • You do not have a reliable skills matrix to fill positions
  • More reaction than prevention
With REELEVO:
  • Dashboard in real time: who operates where and what process follows
  • More visibility to detect earlier where the shift is complicated
  • Skill matrix updated to cover machine and shift with criteria
  • Processes available in each position and by type of work
  • More context on incidents and work resolutions
  • Less blind reaction and more decision with data
Operational control

More than real time: plant control

A single dashboard to view plant activity, skills matrix, planning by machine and the processes available in each position.

🏭 Production Panel — Morning Shift

09:47h • 8 active operators • 2 pending changes
⚠️ Lathe CNC — pending coverage for late shift
✅ Press 1 — validated operator for startup and format change
Press 1
👤 Carlos M. (coverage) · Tomorrow shift
🔄 Boot + format change
📊 3/5 steps completed
Packaging line
👤 Ana L. (expert) · Tomorrow shift
✅ Normal production · Standard process active
📈 4 processes validated for this position
Lathe CNC
👤 Pedro S. (ETT) · Late shift assigned
❓ Tool adjustment + troubleshooting
📉 Machine signal + notified supervisor

What you see production:

🎯 Status of each machine: Who operates, what process they are executing and where they are
🧠 Actionable skills matrix: Who can fill each position, where backup is missing and what skills are still green
🗓️ Shift planning: Allocation by machine, shift and process with real data, not by intuition
📚 Processes ready in the position: Each operator accesses what they have to do and the associated incident guide
🔌 Fit with telemetry, if applicable: If you already work with machine monitoring tools, we review the fit to complement that signal with operational and process context
Coverage
More capacity to cover positions without improvising
Visibility
More context about what happens on each machine and each shift
Planning
Best basis to decide by machine, shift and process
Specific benefits

For production managers

Measurable results on the metrics that really matter for a production manager.

Covering casualties without improvising

The substitute finds the correct process in the machine, follows the expert's standard and enters the shift with less dependence on the owner.

Measurable impact

Less time lost when the starter is missing and you have to cover quickly

📊

Plant operational visibility

You see in the same panel what is happening on each machine, what process is running and where there are incidents or bottlenecks.

Measurable impact

Faster to decide where to intervene and with what priority

🧠

Skills matrix useful for deciding turns

You know which operators master which processes, who can cover each machine and where you need to reinforce the plant's versatility.

Measurable impact

Assignments with objective data instead of intuition

🗓️

Planning by machine, shift and process

The assignment is no longer done “by eye”: you cross availability, skills matrix, pending processes and context of each machine.

Measurable impact

More success when reorganizing the shift when the day changes

🔌

Fitting with tools already present in the plant

If you already work with machine monitoring tools, the fit is reviewed case by case to provide more context of the operator, process and resolution of incidents on that signal.

Measurable impact

More context to act when performance drops or an incident appears

Implementation

Light and assisted technical start

The technical base can be prepared very quickly. Process documentation and operational validation depend on the number and complexity of prioritized positions.

Initial start

1. Identification of critical processes (1 hour)

  • Meeting with you to identify key machines/processes
  • Review of shift coverage and sensitive positions
  • Prioritization by impact on production if the expert is missing
  • Select 2-3 processes to start
First days

2. Initial capture with experts (depending on scope)

  • We start with the most critical processes, not the entire plant at once
  • Your key operators capture the first steps and relevant criteria
  • May include preparation, operation and basic troubleshooting according to priority
  • The basis remains for future coverage and more operational visibility
Startup

3. Operating panel configuration (automatic)

  • Organization of processes by machine
  • Configuration of skills matrix and coverage criteria
  • Machine access configuration with company code
  • Dashboard configuration for your production manager profile
Initial validation

4. Initial activation and testing

  • Access configured on each documented machine
  • Test with substitute operator in real conditions
  • Dashboard verification, skills matrix and alerts working
  • Review of integration with telemetry or machine monitoring, if applicable

✅ Accompanied start-up

The REELEVO team accompanies you in the initial activation to leave machines, processes and operating panel ready for real use in the plant.

For production managers

Reduce operational dependency sustained

If you want to enter the platform, register at REELEVO and see how production can decide better in real time, skills matrix, planning by machine and ready processes on the job.

Light start · Operational panel and critical processes · Lock in with telemetry if applicable