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Operational Competence Management

Competence management
for industrial SMEs

Visualize who knows how to do what. Identify skills gaps. Distributes work without dependence on key people.

The challenge

Who knows how to do what in your plant?

In a typical industrial SME:

87% identifies dependency on key operators as high risk
Only 23% have documented and updated competencies
Responsible RRHH does not know who is enabled for each machine
When someone is missing, "we call the one who knows" (if available)
There is no transparency about the real operational risk

Result: The operational dependency time bomb

Key operators without documentation of their knowledge + unknown competency matrix = risk of production stoppage when someone is missing.

The solution

Competences matrix + Integrated documentation

1

Competence mapping

Who knows how to operate each machine? Who is "fit", "in training", "expert"? Clear and updatable matrix.

2

Identification of gaps

Is there only one person who masters the CNC? Does no one know the parameters of the extruder? REELEVO identifies it.

3

Risk analysis

Score of operational dependency per machine. You know exactly where the risk is. Prioritize documentation where it matters most.

4

Linking with SOP

Each documented procedure linked to the required competence. "This SOP teaches how to operate the packaging line."

5

Planned training

Knows exactly who to train. When someone completes a SOP, they automatically update their proficiency.

6

Traceability

History of who completed each training, when, with what result. Meets ISO audit requirements.

For the department of RRHH

What you earn with REELEVO

Actual visibility

You know exactly who is ready for each position. It's not intuition, it's data.

Succession planning

When someone retires, you already have 2-3 people trained in their competence.

Stress-free sick leave coverage

When someone is missing, you consult the matrix: "Juan can cover. Here is the SOP. Ready."

Investment in efficient training

You know where to invest the training budget. Train someone in the critical machine that only the expert masters.

Legal risk reduction

Complete traceability of who has what competence. Complies with ISO, IATF, etc. audits.

Personnel turnover without panic

Staff ETT enters trained following the procedure. Rotating staff knows where to consult their competition.

Use case: Machining SME CNC

The situation

Company with 35 employees with 8 CNC machines. Juan is 15 years old and is the only one who masters the most critical machine (50% of income).

The problem

When Juan goes on sick leave, the machine stops because no one else knows the parameters. Manager fears he will retire in 5 years.

With REELEVO

  • Week 1: Juan documents the step-by-step process
  • Week 2: Rosa (less experienced operator) follows the SOP and operates the machine at 80%
  • Month 1: When Juan falls ill, Rosa covers him. Production 0% stopped.
  • Month 3: Rosa is certified. The matrix shows 2 competent people.
  • Year 1: Juan is still the expert but the company does not depend on him

How does it look on REELEVO?

Competence matrix - Food packaging line

Operator LineConfiguration Material jam Speed parameters Labeling Cleaning GMP
Antonio ✓ Expert ✓ Expert ✓ Expert Apt Training
María Apt Apt Training ✓ Expert ✓ Expert
Peter Training Apt Training Apt Apt
Carmen Apt Training Apt Training ✓ Expert

RRHH sees: "Line configuration has risk (only Antonio): PRIORITY train María. Cleaning GMP is well distributed."

Next step

Build your matrix competitions today

Visualize the real operational risk. Identify where to invest training. Reduces dependency on key people.